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Thursday 27 June 2024

How does a shelving roll forming machine improve production efficiency?

June 27, 2024 jugmug roll forming company in gujrat, roll forming machine, rollforming brands in india, rolling shutter machine, slotted angle storage shelving machine No comments

Shelving roll forming machines are specialized equipment used to produce slotted angle profiles for storage and racking systems. These machines shape flat metal strips into the required profile, which typically features a series of punched or slotted holes along the length of the angle.

The shelving roll forming machine for the slotted angle storage system is designed for optimum production of light or heavy slotted angle profiles. It incorporates exclusive features such as spiral forming for enhanced efficiency. The machine is suitable for a wide range of industries that require slotted angle storage systems, including warehousing, logistics, and manufacturing.

Key features of the JUGMUG’s slotted angle storage shelving roll forming machine:

- Adjustable width using spacers to accommodate different profile sizes

- Material thickness range of 1.8-2.5mm

- 24 roller stations for precise shaping

- 5 straightening rollers for consistent profile quality

- Durable roller materials for long-lasting performance

These machines are particularly popular in the states of Gujarat, Maharashtra, Mumbai, Rajasthan, UP etc, where JUGMUG RollForming is a leading manufacturer and supplier of roll forming solutions

Advantages of using a shelving roll forming machine for slotted systems

High production efficiency and consistency - Shelving roll forming machines can rapidly produce large quantities of consistent, high-quality slotted angle profiles through a continuous automated process.

Versatility in profile sizes - These machines can accommodate a range of slotted angle profile widths and thicknesses by using adjustable spacers and rollers.

Cost-effectiveness - Roll forming is a highly efficient manufacturing process that can reduce labor and material costs compared to other metalworking methods.

Customization capabilities - Roll forming machines can incorporate additional features like punching, notching, or embossing to create customized slotted angle profiles.

Suitability for storage and racking applications - The slotted angle profiles produced are ideally suited for constructing sturdy, modular storage and shelving systems across various industries.

Overall, the shelving roll forming machine from JUGMUG RollForming provides an optimal solution for high-volume, cost-effective production of versatile slotted angle components for storage and racking applications.

Ungeared High Speed Power Press Machine by Mankoo Presses

June 20, 2024 100 ton machanical power press, C frame high speed power press, H frame power press machine, two point ungeared power press machine 1 comment

The C Frame High Speed Power Press Machine by Mankoo Presses is a versatile and powerful tool designed for various industrial applications. This heavy-duty press is suitable for bigger dies and is widely used in industries such as automotive, construction, and electronics. In this review, we will explore the key features, uses, and benefits of this high-speed power press machine.

Uses:

A flywheel is used to provide the force needed to press material in an ungeared C-frame power press, a kind of mechanical press. Stamping, punching, and bending are examples of light- to medium-duty pressing tasks that are commonly performed on ungeared C-frame power presses.

The C Frame High Speed Power Press Machine by Mankoo Presses is also designed for various industrial applications, including:

1. Motor Lamination: This press is suitable for motor lamination, which involves the assembly of electrical components into motor housings.

2. Automotive Parts Manufacturing: The high-speed power press is used in the manufacturing of various automotive parts, such as gears, bearings, and other components.

3. Construction Materials Processing: The press is used to process construction materials like steel, aluminum, and other metals.

4. Electronics Component Assembly: The high-speed power press is used in the assembly of electronic components, such as printed circuit boards and other electronic devices.

Key Features

The Ungeared C Frame Power Press Machine by Mankoo Presses offers several key features that make it an ideal choice for various industrial applications:

1. High-Speed Operation: The press operates at high speeds, ensuring efficient production and increased productivity.

2. Robust Construction: The machine is built with robust materials and designed to withstand heavy-duty use.

3. Advanced Controls: The press features advanced controls that allow for precise adjustments and monitoring of the pressing process.

4. Easy Maintenance: The machine is designed for easy maintenance, reducing downtime and increasing overall efficiency.

5. Customizable: The press can be customized to meet specific client requirements, ensuring optimal performance and efficiency.

Benefits

The C Frame High Speed or Ungeared C Frame Power Press Machine by Mankoo Presses offers several benefits to its users, including:

1. Increased Productivity: The high-speed operation of the press ensures increased productivity and efficiency.

2. Improved Quality: The advanced controls and robust construction of the press ensure high-quality results consistently.

3. Reduced Downtime: The machine is designed for easy maintenance, reducing downtime and increasing overall efficiency.

4. Customizable: The press can be customized to meet specific client requirements, ensuring optimal performance and efficiency.

Conclusion

The C Frame High Speed Power Press Machine by Mankoo Presses is a reliable and efficient tool designed for various industrial applications. With its robust construction, advanced controls, and high-speed operation, this press machine is capable of delivering high-quality results consistently. Whether you are in the automotive, construction, or electronics industry, this press machine is an ideal choice for your production needs.

JUGMUG RollForming : Rolling Shutter Roll Forming Machine

June 14, 2024 jugmug roll forming, jugmug roll forming company in gujrat, roll forming ludhiana, rolling machine manufacturers, rolling shutter machine No comments

The JUGMUG RollForming rolling shutter roll forming machine is a high-quality, versatile, and efficient tool designed for producing various types of rolling shutter doors. This machine is ideal for use in various applications such as parking doors, home doors, shop fronts, garages, and industrial buildings. In this review, we will explore the key features, specifications, uses, and benefits of this machine.

Key Features

1. Production Speed: The machine can operate at speeds of 20/30/40/50/60 meters per minute (m/min), making it suitable for high-volume production.

2. Customizable Profile: The machine can form panels with customizable profiles, allowing for flexibility in design and production.

3. Punching and Embossing: The machine is capable of punching holes and embossing the panels, enhancing their functionality and aesthetic appeal.

4. Safety Features: The machine includes safety features such as a safety cover and hydraulic system to ensure operator safety.

5. Multi-Purpose: The machine can be used to produce various types of rolling shutter doors, including those with different profiles and materials.

Specifications

1. Material: The machine can work with cold/hot rolled steel, galvanized steel, and other materials.

2. Thickness: The machine can handle materials with thicknesses ranging from 0.8 to 2.0 mm.

3. Width: The machine can produce panels with widths tailored to customer requirements.

4. Yield Strength: The machine can handle materials with yield strengths of 230-300 MPa.

5. Power Supply: The machine requires a power supply of 220V/380V/415V/460V, 50/60Hz, 3P.

Uses

1. Rolling Shutter Doors: Shutter roll manufacturing machine is designed to produce rolling shutter doors, which are widely used in various applications such as parking doors, home doors, shop fronts, garages, and industrial buildings.

2. Security: Rolling shutter doors provide adequate protection and safety against thefts and fire, making them a popular choice for secure areas.

3. Compact Design: The doors roll up compactly behind the lintel, requiring minimal headroom and not taking up valuable space.

Benefits

1. Efficiency: The machine can operate at high speeds, increasing production efficiency and reducing labor costs.

2. Customization: The machine can produce panels with customizable profiles, allowing for flexibility in design and production.

3. Safety: The machine includes safety features to ensure operator safety and minimize accidents.

4. Versatility: The machine can be used to produce various types of rolling shutter doors, making it a versatile tool for different applications.

Conclusion

The JUGMUG RollForming rolling shutter roll forming machine is a high-quality, efficient, and versatile tool designed for producing various types of rolling shutter doors. Its customizable profile, punching and embossing capabilities, and safety features make it an ideal choice for various applications. With its high production speed and ability to handle different materials and thicknesses, this machine is suitable for both high-volume production and small-scale projects.

Product Review: Two Point High Speed Ungeared Press by Mankoo Presses

June 14, 2024 100 ton machanical power press, power press machine, power press machine maharashtra, two point ungeared power press machine No comments

Mankoo Presses, a renowned manufacturer of power presses in India, offers a range of high-quality products, including the Two Point High Speed Ungeared Press. This heavy-duty press is designed for bigger dies and is suitable for various industrial applications, including motor lamination and progressive dies. In this review, we will explore the specifications, models, types, uses, and benefits of the Two Point High Speed Ungeared Press by Mankoo Presses.

Product Specifications

The Two Point High Speed Ungeared Press is available in various models, each with its unique set of specifications. Here are some of the key specifications:

Capacity: The press is available in capacities ranging from 200 tons to 315 tons.

Bolster Area: The bolster area varies from 1500 mm x 1200 mm to 2500 mm x 1300 mm.

Slide Area: The slide area ranges from 1400 mm x 800 mm to 2400 mm x 1100 mm.

Stroke Length: The stroke length is adjustable or fixed, ranging from 200 mm to 250 mm.

Shut Height: The shut height varies from 450 mm to 550 mm.

Day Light: The day light varies from 650 mm to 800 mm.

Slide Adjustment: The slide adjustment is motorized and ranges from 100 mm to 125 mm.

No. of Slide Strokes: The number of slide strokes per minute (SPM) varies from 20 to 25.

Main Motor: The main motor power ranges from 25 HP to 40 HP.

Bed Opening: The bed opening varies from 100 mm to 200 mm.

Required Air Pressure: The required air pressure for the pneumatic clutch is 5.5 kg/cm².

Models and Types

Mankoo Presses offers several models of the Two Point High Speed Ungeared Press, each catering to different industrial needs. Some of the key models include:

200 Tons: This model is suitable for smaller-scale industrial applications and has a bolster area of 1500 mm x 1200 mm.

250 Tons: This model is suitable for medium-scale industrial applications and has a bolster area of 1800 mm x 1200 mm.

315 Tons: This model is suitable for large-scale industrial applications and has a bolster area of 2500 mm x 1300 mm.

Uses and Applications

The Two Point High Speed Ungeared Press is designed for various industrial applications, including:

Motor Lamination: The press is suitable for laminating motor components, such as stators and rotors.

Progressive Dies: The press is suitable for progressive dies, which involve multiple stages of metal forming.

Forging: The press can be used for forging various metal components.

Benefits

The Two Point High Speed Ungeared Press offers several benefits, including:

High-Speed Operation: The press operates at high speeds, making it suitable for high-volume production.

High-Pressure Capacity: The press can handle high pressures, making it suitable for heavy-duty applications.

Adjustable Stroke Length: The stroke length is adjustable, allowing for customization to specific industrial needs.

Motorized Slide Adjustment: The slide adjustment is motorized, making it easy to adjust and maintain.

Low Maintenance: The press is designed for low maintenance, reducing downtime and increasing overall efficiency.

Conclusion

The Two Point High Speed Ungeared Press by Mankoo Presses is a high-quality product designed for various industrial applications. With its high-speed operation, high-pressure capacity, adjustable stroke length, and motorized slide adjustment, this press is suitable for a wide range of industries. Its low maintenance design and competitive pricing make it an attractive option for manufacturers looking for reliable and efficient power presses.